Gat No. 129, Near SM Mart, Ganesh Nagar, Talawade, Pune - 411062, Maharashtra, India
Ultraweld Coat is the best Industrial Machining Services Provider in Pune and full-service precision machining shop in addition to thermal spraying. As a top Industrial Grinding Services Provider in Pune, we can do inner diameter (I.D.) operations on precision lathes and provide both machining and grinding services. Thermal spray repair and overhaul can also make use of machining and grinding services. Additionally, as a well-known Industrial Machining and Grinding Services Provider, Ultraweld Coat is capable of producing entire components, from milling to super finishing. Every equipment and procedure has unique size restrictions, and our staff can help you choose the best option for you.
As a top Industrial Machining Services Provider in Pune, Ultraweld Coat provides comprehensive machining and grinding services, specializing in high-precision operations that cater to a wide range of industries including aerospace, defense, oil and gas, automotive, and manufacturing. Our services are designed to meet the exacting standards and requirements of our clients, ensuring high-quality, reliable, and durable components.
Provides flat, smooth, and precise surface finishes. Ideal for achieving tight tolerances on flat surfaces.
Ensures roundness and concentricity for cylindrical parts, both internal and external.
Generates a true spherical surface on valve balls so that they seal evenly against their seats.
Utilizes cutting-edge measurement tools and techniques such as coordinate measuring machines (CMMs), optical comparators, and laser scanners.
Adheres to industry standards and certifications to ensure quality and consistency.
Comprehensive inspection processes at every stage of production to guarantee precision and adherence to specifications.
Our high-precision capabilities cater to the most demanding industrial requirements, ensuring parts meet the most stringent specifications and perform reliably in the field.
Achieving tolerances in the micrometer range, ensuring parts meet the most stringent specifications.
Working with a variety of materials including steels, alloys, titanium, aluminum, ceramics, and advanced composites.
Expertise in machining and grinding complex shapes, intricate features, and customized rotating components.
Coated components pass through the machine shop twice. Before coating, the area to be coated is machined undersize so the finished coating sits flush with the surrounding surface. After coating, the hard layer is ground to final size and finish.
| Operation | Used for |
|---|---|
| Turning and milling | Pre-machining, undercuts and features |
| Surface grinding | Flat faces: gates, seat rings, plates |
| Cylindrical grinding | Shafts, sleeves, plungers and rolls |
| Spherical grinding | Valve balls |
| Lapping | Final sealing faces |
Tungsten carbide and ceramic coatings are too hard for ordinary abrasive wheels and are ground with diamond. Doing the coating and the grinding in one facility means the coating thickness can be planned around the grinding allowance.
An undercut is machined before coating so that the coating has room to sit. The area is cut undersize by the planned coating thickness; after spraying and grinding, the coating is at full thickness and flush with the uncoated surface beside it, with no step or thin edge.
Yes. After HVOF coating, valve balls are finished by spherical grinding, which brings the coated surface to a true sphere of the required diameter. The ball is then lapped with its seats to give the matched sealing surfaces.
For a ground finish, specify the surface roughness, the dimensional tolerance and any geometric requirement, such as roundness, flatness or concentricity, on the drawing. For coated parts, also state the minimum coating thickness that must remain after grinding.
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